• The boom attachment was required to be able to operate at capacities of 500kg to 2,000kg.
• The boom attachment was required to be able to operate at distances from the base of the fork blades from 1200mm to 2500mm
• The boom attachment needed to be adjustable by one operator.

Solution

The solution provided was an adjustable boom attachment complete with:

• 2 No. Heel pins to lock the attachment into position.
• A sleeved adjustable boom complete with safety pin locking mechanism.
• A maximum SWL of 600kg at 2750mm from the base of the fork blades.
• A maximum SWL of 3,000kg at 12000mm from the base of the fork blades.

The following requirements were noted prior to the design of the Spreader Beam:

• A lifting capacity of 500kg was required
• The spreader beam had to be capable of extending to 3 different lengths from 2.0m to 3.0m
• The beam had to be capable of being assembled by a single operator so light weight design was key.

Solution

• A SWL of 500kg
• Sleeved Box Section Arms to allow to it to be extended in length.
• Lifting Lugs set in line with the line of force of the beam to reduce bending forces applied to the beam.
• Alight weight design which allowed for the beam to be assembled and disassembled by a single operator.

• The lifting frame required a low headroom profile to accommodate existing height restrictions in their facility.
• The lifting frame required a mechanism by which to easily manoeuvre the barrels into position and then securely strap them into position.
• The frame was required to be light weight so as to be placed into storage by means of manual handling when required.

Solution

The solution provided was a low profile barrel lifting cage complete with:

• Round Bar Top Lifting Point to engage directly with the crane hook.
• Light weight Box Section Frame.
• Hinged strapping mechanism to secure the barrel during movement.

Requirements

The following requirements were noted prior to the design of the Forklift Attachment

A lifting capacity of 1,500kg was required for the maximum lift.

• The Fork Attachment was required to by suspended from a single fork lift blade.
• It was also required to connect to a single 4.7T Safety Bow Shackle to allow additional rigging to be utilised.

Solution

The solution provided was a Bespoke Fork Lift Attachment complete with…

• A SWL of 1,500kg
• A RHS Sleeve designed to be used with the fork blade dimensions of the clients existing equipment.
• 1 No. 4.75T Safety Bow Shackle affixed to the unit to allow for a variety of rigging options to be used with the attachment.
• RAL-1007 Yellow Painted finish.

Requirements

The following requirements were noted prior to the design of the Display Stand

A lifting capacity of 100kg was required for the maximum lift.

• The Display Stand was required to achieve a height of lift of 3.0m.
• It was also required to be capable of disassembled and stored in a 1.0m x 1.0m crate.
• It was also required to be capable of being assembled by 2 people.

Solution

The solution provided was a Bespoke Display Stand complete with:

• A SWL of 100kg
• A SHS design capable of being broken down and packed into a 1.0m x 1.0m crate.
• A lightweight design which could be assembled using two staff members and a fork truck.
• RAL-1007 Yellow Painted finish.

Requirements

The following requirements were noted prior to the design of the Adjustable H-Frame

A lifting capacity of 1,000kg was required .

• The H-Frame was required to be adjustable along both axis to allow for use lifting pods of various dimensions.
• It was also required to have a single central lifting point to account for minimal headroom.
• Solution

The solution provided was a Bespoke Sensory Room Swing Frame complete with…

• A SWL of 1,000kg
• A modular design incorporating SHS frame members and an adjustable bolted connection to account for pods of differing dimensions.
• Multiple Drop Points to allow for a 4 No. Drop Lug Solution or a 8 No. Drop Lug Solution
• RAL-1007 Yellow Painted finish.

Requirements

The following requirements were noted prior to the design of the Pallet Gate.

• The pallet gate required mounting points to an existing plywood floor sitting on top of structural steel flooring supports.
• The pallet gate required weld mesh along the walls and revolving gate to prevent loose items falling off of the pallet onto staff working on the floor below.
• The revolving section was required to be light weight so as to be capable of being moved from an open to closed position by a single operator.

Solution

The solution provided was a secure pallet gate complete with…

• Easy revolving gate section pivoting around two pin joints.
• Light weight Box Section Frame & Weld Mesh wall protection.
• Independent wall sections to be bolted through wooden flooring into structural steel supports.
• RAL-1007 Yellow Painted finish.

Requirements

The following requirements were noted prior to the design of the Monorail System.

A lifting capacity of 250kg was required for the maximum lift.

• The Monorail System was required to run along the length of a row of chemical dip tanks of 27.0m
• 2 No. electric chain hoists were required to run independently along the monorail to allow multiple samples to be dipped simultaneously.
• Solution

The solution provided was a Gallows System Monorail complete with…

• A SWL of 250kg
• 10 No. Gallows posts spaced 3.0m apart to complete a 27.0m long system.
• 2 No. electric chain hoists with pendant control.
• RAL-9010 White Painted finish.

Scope

The client had existing pendant controls for Monorail Systems with electrically powered hoists & trolleys. They required permanently mounted holsters for the pendants to prevent entanglement with staff.

Requirements

The following requirements were noted prior to the design of the Pendant Holsters.

• The pendant holsters required mounting points to a variety of existing structures including concrete walls, steel stanchions & existing machine bodies.
• There were two different sized pendants which required 2 different sized holsters to appropriately house the pendants.
• The were required to be easily visible by staff when out on the floor.

Solution

The solution provided were 2 No. Pendant Holster designs complete with…

• 2 No. Mounting holes on the back of the Holster to allow for simple mounting to the various structures required.
• Light weight sheet metal construction with easy access to buttons when stored in the holster.
• RAL 1007 Yellow paint finish to ensure easy visibility.